Let's look at how we calculated your OEE above. The OEE formulas is:
Availability * Performance * Quality = OEE%
Let's break down each component of the OEE formula:
Availability
To calculate availability, we first need to determine the duration of the shift in minutes.
{{shiftStartFormatted}} - {{shiftEndFormatted}} = {{shiftLength}} minutes.
Then subtract breaks, lunches, and planned maintenance included in planned downtime.
Planned Production Time Formula:
Shift Length - Planned Downtime = Planned Production Time
Planned Production Time Calculation
{{shiftLength}} - {{plannedDowntime}} = {{plannedProductionTime}}
Next, calculate the operating time of the equipment. To do this, subtract any unplanned downtime from the
planned
production time.
Operating Time Formula:
Planned Production Time - Unplanned Downtime = Operating Time
Operating Time Calculation:
{{plannedProductionTime}} - {{unplannedDowntime}} = {{operatingTime}}
Now we can calculate the availability percentage.
Availability Formula:
Operating Time / Planned Production Time = Availability %
Availability Calculation:
{{operatingTime}} / {{plannedProductionTime}} = {{availability*100|number:2}}%
Performance
Performance is how the equipment is performing against its capacity. In this calculation, we use the ideal cycle
time and operating time to determine how many parts the machine can produce under ideal operating conditions. We
then calculate the ratio of how many parts we actually produced versus the capacity.
Capacity Formula:
(1/Ideal Cycle Time) * Operating Time = Capacity
Capacity Calculation:
(1/{{idealCycleTime}}) * {{operatingTime}} = {{capacity|number:2}}
To calculate performance, we use the total parts produced, this includes any scrap or rejected parts.
Performance Formula:
Total Parts Produced / Capacity = Performance %
Performance Calculation:
{{totalQty}} / {{capacity|number:2}} = {{performance*100|number:2}}%
Quality
Quality is the ration of good parts versus total production.
Quality Formula:
(Total Parts Produced - Total Scrap) / Total Parts Produced = Quality %
Quality Calculation:
({{totalQty}} - {{totalScrap}}) / {{totalQty}} = {{quality*100|number:2}}%
OEE Putting it Together
Now, we take each of the three components and put them in the the formula above.
OEE Formula:
Availability * Performance * Quality = OEE %
OEE Calculation:
{{availability|number:2}} * {{performance|number:2}} * {{quality|number:2}} =
{{oee*100|number:2}}%